TYF-16A EPS Cement Wall Panel Production Line

EPS cement wall panel production line is the new wall panel production line developed by our company according to domestic and foreign advanced technology and experience. The production line mainly consists of automatic batching system, mixing system, foaming system, power distribution system, wall panel molding system, slurry pumping system, EPS pre-expanding system, hydraulic circulation system, overall board drawing system, etc.

Description

The large mixing equipment independently researched and developed by our company is equipped with precise automatic batching system which can make the feeding precise and the slurry mixing more even and mixed together well. The slurry pumping system can pump the mixed slurry into the equipment more easily and conveniently. Frequency conversion foaming technology is adopt in foaming system to improve the foaming speed and save raw materials. Wall panel molding machines work automatically with high forming speed. This production line works in a high degree of automation with simple operation and high production efficiency.

As the core material, EPS granule in the wall panel not only can greatly reduce the wall panel weight but also has the advantages of heat preservation, sound insulation, water-proofness and durability. It also has the advantages of non-degradation, anti-mildew and mothproofing and has strong binding force with the cement glue powder and uniformly distributed in the core board to make cement mortar form the cellular structure with best stress and decomposition and make the impact resistance, hanging force and other properties of the wall panel itself greatly enhanced. The compound wall panel has the advantages of high strength, light weight, fire prevention, sound insulation, moisture preservation, seismic resistance and durability, which inseparable with its materialproperties and scientificity of internal structure..

Wall Panel Making Machine:

  • High degree of automation; four-side hydraulic opening and closing;
  • opening and closing mould and baffle on both ends are fully automatic;
  • simple operation with high efficiency and low labor intensity.
  • Automatic temperature control (can be heated by electricity, water and gas);
  • fast demoulding and short maintenance cycle. Complete machine vibration,
  • overall baffle and precise positioning system make the equipment mechanization degree higher.
  • The equipment can produce prestressed inner wall panel and outer wall panel (foaming board, compound board and sandwich board) and its performance has reached the leading level in domestic similar products with annual output of 80000 ㎡ per wall panel.

Salient Features:

  • Simple installation with unskilled workers
  • Moisture, Rot & Mold resistant
  • Fire resistant
  • Termite resistant
  • Controlled Concrete Quality at 30 - 45N/mm2
  • 92mm and 120mm thickness of finished Walltec partition wall compared to 150mm of brick wall with plaster on both sides.
  • 20% cost saving for the builder compared to brick/block masonry and plaster
  • 50% Time saving for the builder compared to brick/block masonry and plaster
  • Lower overall cost of finished wall and longer life cycle of product.

Economical

  • Walltec walls offer lower initial as well as long-term costs when compared with other materials due to low product costs, elimination of plaster, no curing, no zari- work for conduiting, no lintels, no stone sills, no maintenance, no flaking/cracks, increased carpet area as well as flexibility to move partition walls when required.
  • Lighter weight of the walls allows for lower deadweight thus reducing structural steel costs.

Ease of Installation & Efficiency

  • Walltec walls are factory made, transported to the site ready to install on pallets and manually erected on concrete floors. Highly versatile and fast to install, requiring just two regular construction workers to install up to 6 m2 per hour and are pre- cured thus do not require any curing. Can be cut, sawn and dimensioned as per requirement for installation at site.
  • Projects utilizing Walltec walls can save weeks or months over other materials due to no prep work, fast installation, no curing time requirement and time saving with plumbing, electrical and HVAC conduiting.

Aesthetically & Functionally Beneficial

  • On account of their factory finish they are aesthetically pleasing.Due to its availability in different heights and thicknesses with no load-bearing application it provides total design flexibility.
  • More carpet area due to lower thickness of 68mm to 140mm instead of brick partitions of 150mm with plaster on both sides.
  • No lintels need to be cast as panels can be place horizontally as lintels where required.
  • Due to its consistent line, length and levels Walltec walls do not require stone or wood sills/frames to level surfaces for windows and openings.
  • Hanging wash-basins, cup-boards, mirrors, paintings with regular plug screws possible and can take as much as 350kg of load. Drilling, Nailing, Hammering as in any normal brick-plaster wall.
  • Good workability, Less mess in installation, no curing, minimum waste at site and quick installation contribute to better site management.

Low Maintenance

  • No problems like leaching of salts from bricks over time. No cracking, flaking of plaster due to one homogeneous material. No plastering means additional saving on time, quality, maintenance etc.

Superior strength & durability

  • Strength gradually increases over time with an initial cube compressive strength of 25 to 40 N/mm2 and an initial sectional compressive strength of 18 to 30 N/ mm2.
  • Walls do not deteriorate, experience creep and stress relaxation, lose strength and/or deflect over time.

Safety & Protection

  • Provides excellent protection against impacts from intrusion, slamming, explosions, vehicles and projectiles.
  • High fire ratings of upto 2 hours.
  • Sound insulation of 46 – 50 dB
  • Have passed tornado/hurricane/heavyrain-sleet-hail impact testing,giving owners an added level of safety assurance in areas prone to severe weather.

Consistent Quality

  • Because precast concrete products are typically produced in a controlled plant environment, they exhibit high quality and uniformity.
  • Problems affecting quality typically found on a job site – temperature, curing conditions, craftsmanship and material quality – are nearly eliminated in a plant environment.

Environment friendly

  • No curing means massive water savings during construction.
  • Lower raw material used than with other partitions and all raw material composed of natural materials that are nontoxic and environmentally safe.
  • Lower raw material used than with other partitions and all raw material composed of natural materials that are nontoxic and environmentally safe.

Weather and UV Resistance

  • Walltec walls do not degrade from exposure to sunlight and provide excellent thermal shielding due to the hollows acting as heat sinks. Provides Thermal resistance of 0.4 (m2K)/W and better.
  • Can use insulation between 2 walls for added thermal resistance. 2 – 68 mm Walltec Panels sandwich a 10mm thermocol sheet to provide a partition wall with excellent thermal resistance.
Panel WallBrick WallAAC Block WallDry Wall - Fiber Cement Sheets
StrongYESYES
Moisture resistantYESYES
Good sound insulationYESYES
Good fire resistanceYESYESYESYES
Quick to installYES YES
Economical wall structureYES 
No need for skilled laborYES 
No plaster just wall puttyYES YES
Electrical installations easyYES 
Cheap raw material YES
Light to handle  YESYES
Even surface for direct painting without putty  YES
    
Rather large-sized elementsYESYES
Slow installation YESYES
Skilled brick layers needed YESYES
Thick plastering needed YES  
Total cost high  YESYES
Weak Material  YESYES
Big moisture movements  YESYES
 Panel Wall
(92 mm)
BricksAAC Blocks
(100 mm)
 
Man hours for 100m220 hrs60 hrs40 hrs 
Units per 100m2555500600 
Mortar used100 lts950 lts330 lts 
Plastering on each side015 mm8 mm 
Weight per m2110kg/m2 or 77kg/m2220 kg/m 265 kg/m 2