TY12 Light Wall Panel Production Line

This production line is suitable for GRC wall panel, gypsum wall panel, magnesite wall panel, compound wall panel, sandwich wall panel and other materials wall panel.

Vertical molding machine matched with integral tube drawing machine; automatic core tube cleaning; vibration grouting molding; alarm system, automatic tube drawing after final setting;

Production line adopts hydraulic power control system and electric control system with high degree of mechanization;

Continuous fiber-glass mesh setting with accuracy and uniform protective layer thickness make thermal insulation performance stronger and the wall panel produce prestress so as to save material and improve the quality of the wall panel;

Description

Strong molding chamber structure rigidity with high molding accuracy; the equipment is equipped with positioning system with precise thickness and good flatness; the wall panel produced has a good seismic performance, light quality and high strength;

Automatic temperature control; self electric heating, steam heating or water heating; fast wall panel molding with short maintenance cycle;

Hydraulic opening-closing mold with simple operation and high efficiency;

The equipment has mature technology with stable reliability and durability;

The equipment is multi-functional and the thickness and length of the wall panel is adjustable. Assembly line process is adopted for the entire units with annual production capacity of 2 million ㎡.

Plastic core tube; free of flushing; electric tube drawing without time restriction.

Automatic opening and closing mould; automatic temperature control.

Low cost, simple operation and easy maintenance.

Large mechanical rigidity; high precision, accurate thickness and good flatness of the double-sided molding.

Less manual work; covering small area; flexible; can be used in the production site.

Thickness and length are adjustable; the equipment is multifunctional and wall panel with specification of 60mm, 90mm, 120mm, 150mm and 180mm can be produced.

We provide one-stop services of technology, formula, installation construction technology, technical inspection data, certificate and factory founding. This equipment has passed the scientific and technological achievements appraisal and has been classified as promotional products.

Investment analysis:

    Factory establishment condition of lightweight wall panel production line with an annual output of 120000 m²(90mm wall panel as an example)
  • Area covered: 4000 m², workshop:6000 m².
  • Costs of water and electricity: the comprehensive cost is 0.20 yuan/m².
  • Employees: 6.

Economic indicators:

  • Total investment: 200000 yuan
  • Unit cost: 20 yuan/m²(mesh is 1.7 yuan; cement, perlite and coal ash are total 16 yuan; chemical additives is 0.1yuan; management fees and taxes are 0.5 yuan; labor cost is 1.5 yuan; water and electricity cost is 0.2 yuan).
  • Market reference price:40 yuan /m²
  • Annual output: 40 yuan/m²x120000m²=4.8 million yuan.
  • Profit per square metre:40 yuan/m²-20yuan/m²=20 yuan
  • Annual sales profit:20 yuan/m²x120000m²=2.4 million yuan

Salient Features:

  • Simple installation with unskilled workers
  • Moisture, Rot & Mold resistant
  • Fire resistant
  • Termite resistant
  • Controlled Concrete Quality at 30 - 45N/mm2
  • 92mm and 120mm thickness of finished Walltec partition wall compared to 150mm of brick wall with plaster on both sides.
  • 20% cost saving for the builder compared to brick/block masonry and plaster
  • 50% Time saving for the builder compared to brick/block masonry and plaster
  • Lower overall cost of finished wall and longer life cycle of product.

Economical

  • Walltec walls offer lower initial as well as long-term costs when compared with other materials due to low product costs, elimination of plaster, no curing, no zari- work for conduiting, no lintels, no stone sills, no maintenance, no flaking/cracks, increased carpet area as well as flexibility to move partition walls when required.
  • Lighter weight of the walls allows for lower deadweight thus reducing structural steel costs.

Ease of Installation & Efficiency

  • Walltec walls are factory made, transported to the site ready to install on pallets and manually erected on concrete floors. Highly versatile and fast to install, requiring just two regular construction workers to install up to 6 m2 per hour and are pre- cured thus do not require any curing. Can be cut, sawn and dimensioned as per requirement for installation at site.
  • Projects utilizing Walltec walls can save weeks or months over other materials due to no prep work, fast installation, no curing time requirement and time saving with plumbing, electrical and HVAC conduiting.

Aesthetically & Functionally Beneficial

  • On account of their factory finish they are aesthetically pleasing.Due to its availability in different heights and thicknesses with no load-bearing application it provides total design flexibility.
  • More carpet area due to lower thickness of 68mm to 140mm instead of brick partitions of 150mm with plaster on both sides.
  • No lintels need to be cast as panels can be place horizontally as lintels where required.
  • Due to its consistent line, length and levels Walltec walls do not require stone or wood sills/frames to level surfaces for windows and openings.
  • Hanging wash-basins, cup-boards, mirrors, paintings with regular plug screws possible and can take as much as 350kg of load. Drilling, Nailing, Hammering as in any normal brick-plaster wall.
  • Good workability, Less mess in installation, no curing, minimum waste at site and quick installation contribute to better site management.

Low Maintenance

  • No problems like leaching of salts from bricks over time. No cracking, flaking of plaster due to one homogeneous material. No plastering means additional saving on time, quality, maintenance etc.

Superior strength & durability

  • Strength gradually increases over time with an initial cube compressive strength of 25 to 40 N/mm2 and an initial sectional compressive strength of 18 to 30 N/ mm2.
  • Walls do not deteriorate, experience creep and stress relaxation, lose strength and/or deflect over time.

Safety & Protection

  • Provides excellent protection against impacts from intrusion, slamming, explosions, vehicles and projectiles.
  • High fire ratings of upto 2 hours.
  • Sound insulation of 46 – 50 dB
  • Have passed tornado/hurricane/heavyrain-sleet-hail impact testing,giving owners an added level of safety assurance in areas prone to severe weather.

Consistent Quality

  • Because precast concrete products are typically produced in a controlled plant environment, they exhibit high quality and uniformity.
  • Problems affecting quality typically found on a job site – temperature, curing conditions, craftsmanship and material quality – are nearly eliminated in a plant environment.

Environment friendly

  • No curing means massive water savings during construction.
  • Lower raw material used than with other partitions and all raw material composed of natural materials that are nontoxic and environmentally safe.
  • Lower raw material used than with other partitions and all raw material composed of natural materials that are nontoxic and environmentally safe.

Weather and UV Resistance

  • Walltec walls do not degrade from exposure to sunlight and provide excellent thermal shielding due to the hollows acting as heat sinks. Provides Thermal resistance of 0.4 (m2K)/W and better.
  • Can use insulation between 2 walls for added thermal resistance. 2 – 68 mm Walltec Panels sandwich a 10mm thermocol sheet to provide a partition wall with excellent thermal resistance.
Panel WallBrick WallAAC Block WallDry Wall - Fiber Cement Sheets
StrongYESYES
Moisture resistantYESYES
Good sound insulationYESYES
Good fire resistanceYESYESYESYES
Quick to installYES YES
Economical wall structureYES 
No need for skilled laborYES 
No plaster just wall puttyYES YES
Electrical installations easyYES 
Cheap raw material YES
Light to handle  YESYES
Even surface for direct painting without putty  YES
    
Rather large-sized elementsYESYES
Slow installation YESYES
Skilled brick layers needed YESYES
Thick plastering needed YES  
Total cost high  YESYES
Weak Material  YESYES
Big moisture movements  YESYES
 Panel Wall
(92 mm)
BricksAAC Blocks
(100 mm)
 
Man hours for 100m220 hrs60 hrs40 hrs 
Units per 100m2555500600 
Mortar used100 lts950 lts330 lts 
Plastering on each side015 mm8 mm 
Weight per m2110kg/m2 or 77kg/m2220 kg/m 265 kg/m 2