Gypsum Wall Panel Production Line

The equipment can produce water resistant and high-strength gypsum hollow wall panel and gypsum block by using natural gypsum, desulfurization gypsum or phosphogypsum and solved the technical problems of low strength and poor water resistance of gypsum products. International testing proves that the patent TYS-08 gypsum wall panel molding machine (every time can produce four thickness adjustable wall panels at the same time) is international initiative.

The patent TYS-08 hydraulic automatic driving gypsum wall panel molding machine combines the advantages of domestic similar products and learns from the advanced technology of German gypsum wall panel equipment and has solved the current disadvantages of high density, low strength, poor waterproof and moisture-proof performance. The product performance has reached the international advanced level of similar products.

Description

The equipment is a high-tech patent product forming four or more than four pieces at a time with raw material automatic metering to ensure the quality of the wall panel.

The equipment is multi-function and can produce 60mm, 90 mm, 120 mm, 150 mm, and 180 mm type wall panel according to the order requirement.

Hydraulic opening and closing mould; automatic tube rotating, tube drawing and tube cleaning.

Mould automatic moving reduces the labor intensity.

Equipped with alarm system and automatic tube drawing after the final set.

The whole production line covers an small area with convenient operation, high production efficiency, daily output of 300-900 ㎡ and annual output of 20-300000 ㎡.

The equipment is made of international high quality materials with good flatness, adjustable length, zero defect, non-deformation and durability.

We provide the technology formula of high-strength water resistant gypsum wall panel and gypsum block and we also provide one-stop service for production project of the users to ensure the production of qualified products.

Gypsum wall panel is the composite of natural gypsum, desulfurization gypsum, phosphogypsum as the main raw materials and a variety of inorganic materials. This material is featured by light weight, high strength, fire insulation, sound insulation, low breakage rate, easy installation, fast construction speed, no limitation of wall height, reduction of labor intensity and decrease of wet construction. In the construction, the gypsum wall panel as internal partition wall board can reduce the building dead weight, save steel, cement, increase the usable area, reduce the project cost and improve the building seismic grade. This product is environmental protection product without any harmful elements with respiratory function to adjust the indoor humidity and enhance the body's immune ability. Gypsum wall panel is the substitute product for clay brick and the most ideal new building materials in the world nowadays.

Feasibility of economic analysis:

  • Good policy: recycling waste, saving soil, environmental protection, enjoy national duty-free policy.
  • Good water resistance:conversion coefficient≥0.6 (national standard)
  • Good sound insulation: airborne sound insulation index≥42dB(national standard)
  • Good strength: compressive strength is higher than 3.5 Mpa (national standard)
  • Good crack resistance: drying shrinkage value≤0.6(national standard)
  • Good fire resistance: fire resistance limit reached more than 3.5 hours

Economical

  • Walltec walls offer lower initial as well as long-term costs when compared with other materials due to low product costs, elimination of plaster, no curing, no zari- work for conduiting, no lintels, no stone sills, no maintenance, no flaking/cracks, increased carpet area as well as flexibility to move partition walls when required.
  • Lighter weight of the walls allows for lower deadweight thus reducing structural steel costs.

Ease of Installation & Efficiency

  • Walltec walls are factory made, transported to the site ready to install on pallets and manually erected on concrete floors. Highly versatile and fast to install, requiring just two regular construction workers to install up to 6 m2 per hour and are pre- cured thus do not require any curing. Can be cut, sawn and dimensioned as per requirement for installation at site.
  • Projects utilizing Walltec walls can save weeks or months over other materials due to no prep work, fast installation, no curing time requirement and time saving with plumbing, electrical and HVAC conduiting.

Aesthetically & Functionally Beneficial

  • On account of their factory finish they are aesthetically pleasing.Due to its availability in different heights and thicknesses with no load-bearing application it provides total design flexibility.
  • More carpet area due to lower thickness of 68mm to 140mm instead of brick partitions of 150mm with plaster on both sides.
  • No lintels need to be cast as panels can be place horizontally as lintels where required.
  • Due to its consistent line, length and levels Walltec walls do not require stone or wood sills/frames to level surfaces for windows and openings.
  • Hanging wash-basins, cup-boards, mirrors, paintings with regular plug screws possible and can take as much as 350kg of load. Drilling, Nailing, Hammering as in any normal brick-plaster wall.
  • Good workability, Less mess in installation, no curing, minimum waste at site and quick installation contribute to better site management.

Low Maintenance

  • No problems like leaching of salts from bricks over time. No cracking, flaking of plaster due to one homogeneous material. No plastering means additional saving on time, quality, maintenance etc.

Superior strength & durability

  • Strength gradually increases over time with an initial cube compressive strength of 25 to 40 N/mm2 and an initial sectional compressive strength of 18 to 30 N/ mm2.
  • Walls do not deteriorate, experience creep and stress relaxation, lose strength and/or deflect over time.

Safety & Protection

  • Provides excellent protection against impacts from intrusion, slamming, explosions, vehicles and projectiles.
  • High fire ratings of upto 2 hours.
  • Sound insulation of 46 – 50 dB
  • Have passed tornado/hurricane/heavyrain-sleet-hail impact testing,giving owners an added level of safety assurance in areas prone to severe weather.

Consistent Quality

  • Because precast concrete products are typically produced in a controlled plant environment, they exhibit high quality and uniformity.
  • Problems affecting quality typically found on a job site – temperature, curing conditions, craftsmanship and material quality – are nearly eliminated in a plant environment.

Environment friendly

  • No curing means massive water savings during construction.
  • Lower raw material used than with other partitions and all raw material composed of natural materials that are nontoxic and environmentally safe.
  • Lower raw material used than with other partitions and all raw material composed of natural materials that are nontoxic and environmentally safe.

Weather and UV Resistance

  • Walltec walls do not degrade from exposure to sunlight and provide excellent thermal shielding due to the hollows acting as heat sinks. Provides Thermal resistance of 0.4 (m2K)/W and better.
  • Can use insulation between 2 walls for added thermal resistance. 2 – 68 mm Walltec Panels sandwich a 10mm thermocol sheet to provide a partition wall with excellent thermal resistance.
Panel WallBrick WallAAC Block WallDry Wall - Fiber Cement Sheets
StrongYESYES
Moisture resistantYESYES
Good sound insulationYESYES
Good fire resistanceYESYESYESYES
Quick to installYES YES
Economical wall structureYES 
No need for skilled laborYES 
No plaster just wall puttyYES YES
Electrical installations easyYES 
Cheap raw material YES
Light to handle  YESYES
Even surface for direct painting without putty  YES
    
Rather large-sized elementsYESYES
Slow installation YESYES
Skilled brick layers needed YESYES
Thick plastering needed YES  
Total cost high  YESYES
Weak Material  YESYES
Big moisture movements  YESYES
 Panel Wall
(92 mm)
BricksAAC Blocks
(100 mm)
 
Man hours for 100m220 hrs60 hrs40 hrs 
Units per 100m2555500600 
Mortar used100 lts950 lts330 lts 
Plastering on each side015 mm8 mm 
Weight per m2110kg/m2 or 77kg/m2220 kg/m 265 kg/m 2