1000 t/d Cement Plant

ApplicationCement Plant, Thermal Power Plant
Annual Output300,000 tons
Process TypeNew Dry Process
Blaine Fineness3300-3800 cm²/g

Description

Introduction

CHAENG have advanced technology production equipment and a professional technical team.The 1000 t/d new dry process cement production carries out the overall design concept which combines raw material preparation and clinker calcining together. Raw material preparation uses vertical mill, while the waste gas from kiln can be reused by the vertical mill for drying raw material. Thus it fully saves a lot of energy. Low investment, short construction period, and fast standard and achievement achieved, This production line runs well and brings good economic benefit for the enterprises.

Provide the detailed EPC scheme,civil engineering,design,equipement producing,installation,commissioning,etc. Until the project reaches producing standard .

Simple and Smooth Process, Compact LayoutThis new dry process uses three mills and one burning system. Kiln exhaust gas enters humidifier tower first, and then enters into fan, which is contrary to traditional ways. It not only saves a lot of duct investment, but also compact the layout.

Energy Saving and Power Consumption ReductionAll the material adopts mechanical transmission in order to reduce conveying power consumption. Utilization rate of cooling water cycle in the production is more than 90%. The use of exhaust gas from kiln can save more than 4,000 tons coal per year.

High Automation1000 t/d new dry process production line adopts PLC control system. The system has a reasonable investment, and is very practical, advanced and reliable. It can realize distributing control functions. The operator is able to control and command production process just in the central control room.

No.Main EquipmentModelSpecificationQuantity
1Single Arm StackerDB350/14G=350-400t/h
800 belt conveyor
1
2Bridge type Scraping Reclaimer0/21G=220t/h1
Single Hammer CrusherTPC1414G=140t/h
P=280kW
1
Bag FilterPPW64-5Q=22000m3/h
P=60kW
2200Pa
1
3Raw Material Vertical Roll MillФ3.5×10mOutput: 80-85t/h
Ouput Moisture: <0.5%
Fineness: 80µm R<10%
P=1250kW
1
4Dust Collector Q=125000m3/h
P= 132kW 2600Pa
1
5Rotary KilnФ3.2×50mG=1000t/d
P=160+15kW
1
Single-row 5 Level Preheaterφ6.3×15mC1=1-φ4.8 C2=1-φ4.8 C3==1-φ5.2 C4=1-φ5.2 C552-φ5.11
Swirl-spray Precalcinerφ6.3×15mG=1000t/d
Grate CoolerH743G=1000-1100t/d
P=280kW
1
Kiln Head Dust
Collector
 Q=300000m3/h
P=1000kW
6000Pa
1
Kiln Tail Dust Collector Q=350000m3/h
P=1120kW
8000Pa
1
7Cement Ball MillФ3.2×11mOutput: 60-64t/h
P=1400kW
1
SeperatorN2000Q=2000 m3/min
G=80-100t/h
P=90kW
1
Bag Filter Q=125000m3/h
P=250kW 5500Pa
1
86 Nozzles Fixed Packing Machine Output: 90t/h
P=4×6×2=48kW
2
Bag FilterPPW96-5Q=30000m3/h
P=60×2=120kW
2400Pa
2
Belt ConveyorTD75B1000×25mP=7.5×2=15kW2
Screw ConveyorLS300×25mP=7.5×2=15kW 
9Bulk Machine Output: 100-120t/h
P=11×2=22kW
2
10Screw CompressorLU1500-160WBQ=21m3/min
P=1.0Mpa
P=110×4=440kW
4